Thought I'd start sharing a few quick process photos. I'm in the learning curve stage of the game--these images are of a mock-up I'm constructing. As you can see I used crap marterials, but they are the correct dimensions--3/8" ply faces, 3/4" ply guts, with about 50% of the guts cut out by hand. I tried one of those zip tools at first, finally opted for the circ saw/hand saw combo. not super neat, but neat enough once you get the hang of it.
Our new panel saw.
pieces parts.
a panel!
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